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Can Bone Structure Help Create Stronger Steel?

When comparing heavy steel used to build bridges to the bones that make up our skeletal system, you might be quick to conclude that steel wins in terms of strength. While it may seem easier to break a bone than a steel rod, our bones are notably enduring.

Steel is not without its flaws in this capacity. Like our bones, this steel also weakens over time and after cycles of stress.

But unlike our bones, steel lacks the complex, organic inner structure that enables our bodies to cope with stress and resist collapsing. If this structural advantage could be incorporated into steel, it might mean stronger, longer lasting buildings, bridges, tunnels, and other forms of infrastructure.

FileNYCBrooklynBridgejpg

Image Source: Wikimedia

Inspired By The Organic Structure Of Bones
A team of researchers based out of Kyushu University in Fukuoka, Japan, Max-Planck-Institute for Iron Research in Düsseldorf, Germany, and MIT’s Department of Materials Science and Engineering in Cambridge, MA, have published a report on a complicated, bone-inspired microstructure that could be incorporated into steel for infrastructure applications.

This organic structural incorporation is meant to reduce the type of microscopic cracks that cause the material to fracture and collapse after repeated stress cycles.

Changing The Way Steel Cracks
Through a unique steel fabrication process, the researchers incorporated thin, alternating nanoscale layers of variable crystal structures. Due to small degrees of instability, some of the layers were able to morph once stress was introduced.

The added complexity prevented cracks from forming straight lines, which serves to prevent a total collapse of a structure. The result could mean buildings, bridges, and tunnels that offer greater stability and longevity under common infrastructure stressors.

Image Source: ScienceNews   

Potential For Other Metals
This type of fabricated steel is still in its earliest experimental stages. While further testing is needed before it could be used in real world structural applications, there is promise in the principal. The structural fabrication also shows promise for incorporation into other building materials including mixed-composition metals.

Do you think this approach to steel fabrication could have a serious positive impact on the future of infrastructure? Tell us what you think about this materials research in the comments.

Article Sources
https://www.sciencenews.org
http://www.theverge.com
https://www.sciencenews.org

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Construction

New Construction Materials Could Solve Plastic Waste Problems

The manufacturing world has embraced plastic due to its versatility and affordability. Plastics, however, are challenging to recycle and the vast majority of plastic bags, bottles, and plastic consumer goods end up packing landfills and polluting landscapes and oceans. This unwanted material has inspired entrepreneurs to rethink the waste as a resource. Their efforts have resulted in lightweight and durable construction materials that incorporate plastic waste.

Coffee Waste Meets Plastic Waste

Coffee drinkers around the world recognize the country of Columbia as a premier grower of the beloved beans. The country, like other coffee-producing regions, must contend with mountains of coffee husks leftover from the bean roasting process. Woodpecker, a Columbian company, combines coffee husk waste with recycled plastic to manufacture interlocking boards for prefabricated houses.

The lightweight boards avoid the challenges of moving heavy materials like bricks or concrete in remote South American areas. The low-cost material enables the company to erect low-cost housing. The smallest units cost only about $4,500 USD.

Recycled HDPE plastic ready to make into lumber. Credit: Shanemurphy22

The Road To Plastic Recycling

Plastic waste has shown great potential as the foundation for new road materials that last longer. Slurries composed of shredded and melted plastic bags, bottles, and food wrappers have been used in place of asphalt on roads in India, Ghana, South Africa, the Philippines, Mexico, and the United States.

Plastic roads resist water penetration and can handle seasonal shifts in temperatures. The founder of the Ocean Recovery Alliance said that plastic road construction could swiftly absorb thousands of tons of plastic waste if used on a large scale.

Recycled plastic voided slab. Credit: Elie Malti

Bricks Stronger Than Concrete

The owner of a Kenyan brick factory uses polypropylene, high-density polyethylene, and low-density polyethylene plastic waste. The process heats the materials and compresses them into bricks and blocks of various sizes. In addition to being lightweight, she says the product has a durability 5 to 7 times that of concrete.

Due to the amount of plastic waste generated every day, do you think construction materials offer the best way to repurpose it? Comment with your thoughts?

ABOUT Woodpecker

A Colombian company that is dedicated to the production and commercialization of products made with WoodPecker ® WPC material which is composed of vegetable fibers and polymer. Its excellent resistance and durability make it an ideal material for the manufacture of innumerable elements for architectural, home construction, industrial, decorative, etc. To date, several construction projects have been developed with our material.

Woodpecker ® WPC is a project that was born from our initiative and we have the support of the Universidad de los Andes (CIPP-CIPEM) and Colciencias.

This alternative construction system is 100% friendly with the environment, manufactured with ecological material with high standards in quality and earthquake-resistant design.

ABOUT Ocean Recovery Alliance

The mission of Ocean Recovery Alliance is to reduce plastic pollution on land and water by creating strategic solutions for governments, industry and communities which lead to long-term, hands-on engaging business practices. Our mission is achieved through purposefully designed programs to educate, build awareness and provide solutions which inspire positive societal change at the community, national and international levels.

We bring together new ways of thinking, technologies, creativity and collaborations in order to introduce innovative projects and initiatives that will help improve our ocean environment.  This includes creating business opportunities for local communities when applicable, in order to address some of the pressing issues that our ocean faces today.

Article Sources

https://www.fastcompany.com/90604018/now-your-coffee-habit-can-help-build-h…
https://e360.yale.edu/features/how-paving-with-plastic-could-make-a-dent-in…
https://www.reuters.com/article/us-kenya-environment-recycling-idUSKBN2A211…

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Construction

Smart City Development Pushing Huge Shift In Construction Materials

Multiple nations around the world are making massive investments in smart city mega projects. All of them contain elements meant to reduce pollution or produce power. As a result, researchers expect the demand for advanced green materials to skyrocket. A study by a technology market research company predicted a $400 billion market for the materials needed to construct the highly integrated smart cities of the future.

Global Shift In City Planning Underway

In places as diverse as South Korea, Singapore, New York City, Saudi Arabia, and Mumbai, both smart residential and commercial building projects are breaking ground. Their designs maximize energy efficiency as well as human comfort or industrial function. In a word, the largescale developments will be smart because technology and green materials will optimize all functions.

Consider the example of the 42,000-home residential development in Singapore. The housing complex excludes automobiles from its center. A single central system manages all cooling and an automated system will collect the trash.

Wayne National Forest Solar Panel Construction The Solar Expansion Project is funded by the American Recovery and Reinvestment Act (ARRA) of 2009. In March, the Forest was given $400,000 to add 250 additional solar panels to a facility that already had 50 previously installed. D.J. Group from Beverly, Ohio was awarded the contract. Photo by Alex Snyder

Smart Materials For A Green Future

Many cities and national governments around the world have recognized the need to shift energy production to low or zero-emission technologies. Add on top of this, the reality that many urban centers will have to deal with coastal flooding. This is why solar-power-producing materials and water management materials will become of central importance.

The author of a smart materials study concluded that construction companies will need to build walls and windows made of photovoltaic materials. The use of solar materials for roofs, fences, walls, and even pavement will become commonplace.

Materials that can withstand flooding or perform water management functions will also find a market as cities cope with rising sea levels. Demand for new materials that improve sewage treatment and increase the efficiency of the desalination process will emerge. Additionally, complex energy infrastructure projects will need to coordinate wave and tidal power plants with wind and solar installations.

What new materials are you already working with that reflect these green energy and smart design trends?

Article Sources

https://www.osa-opn.org/home/industry/2021/february/vast_potential_seen_for…
https://www.bigrentz.com/blog/construction-trends#smart-cities
https://robbreport.com/shelter/new-construction/singapore-is-building-a-420…

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Construction

A Return To Wood In Urban Architecture

Concrete and steel have taken architecture to new heights and without fear of fire, rot, or termites. Our cities and towns are so reliant on these materials, they are some of the most common to be found on the face of the planet, but architects are now turning away from concrete and steel in favor of the oldest building material used by humans: wood.

Artists impression of a wood-concrete hybrid tower Credit CF Mller

Image Source: BBC Future

A Growing Global Trend

For many, use of wood would seem like a move backward as far as reliable building materials are concerned. Flammability, warping due to moisture and temperature, deterioration, strength limitations are just a few reasons why concrete and steel have replaced wood as a quintessential construction resource. Architects in Sweden, Finland, the U.K., Austria, New Zealand, Australia, Canada, and here in the U.S. are instead designing multistory buildings that use wood as the primary structural material.

Currently in the planning stages, Framework is a 12-story tower that’s due to be built in Portland, WA’s Pearl District in 2019 and is expected to be the tallest human-occupied all-wooden structure in the U.S. Other major projects are slated for development in Chicago, Minneapolis, Atlanta and other cities.

Image Source: The Atlantic

How To Modernize Lumber

The pitfalls of building with conventional lumber are real concerns, but modern material modifications and building techniques have been designed to bypass various obstacles. Lamination treatments, weathertight coatings, and layer techniques are now used to create wood beams and other structural forms that pass rigorous fire, strength, and integrity tests.

An Answer To Faster, Greener Construction?

Use of wood has also been embraced by more architects and builders as it allows for more design freedom, is faster to construct, and is considerably more environmentally friendly than concrete and steel. Complex and sturdy hexagonal structures can be incorporated into a timber building with greater ease than in a concrete one. As there’s no concrete to mix, pour, and dry, construction can begin much faster. The roughly 5 to 8 percent of global emissions that come from the use of steel and concrete would also be minimized if trees, which absorb carbon dioxide, were sustained as a more widely used building resource.

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With a new level of possibility for wood as a skyscraper-worthy material, some architects are touting it as a building resource for a new century. Do you think that will be the case as more wood-based projects spring up? Tell us what you think in the comments.

Article Sources

http://www.bbc.com
https://www.theatlantic.com
https://www.constructiondive.com

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